{"id":1629,"date":"2023-06-27T08:58:24","date_gmt":"2023-06-27T06:58:24","guid":{"rendered":"https:\/\/www.kenosistec.com\/sputtering-system-how-does-coating-process-work\/"},"modified":"2024-08-01T14:58:46","modified_gmt":"2024-08-01T12:58:46","slug":"sputtering-system-how-does-coating-process-work","status":"publish","type":"post","link":"https:\/\/www.kenosistec.com\/en\/sputtering-system-how-does-coating-process-work\/","title":{"rendered":"PVD Sputtering: how does this coating process work?"},"content":{"rendered":"

[et_pb_section fb_built=”1″ _builder_version=”4.23.1″ _dynamic_attributes=”background_image” use_background_color_gradient=”on” background_color_gradient_stops=”rgba(0,0,0,0.5) 0%|rgba(0,0,0,0.5) 100%” background_color_gradient_overlays_image=”on” background_image=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9mZWF0dXJlZF9pbWFnZSIsInNldHRpbmdzIjp7fX0=@” saved_tabs=”all” locked=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.16″ global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_post_title meta=”off” featured_image=”off” _builder_version=”4.23.1″ title_font=”|700||on|||||” title_text_align=”left” title_text_color=”#ffffff” title_font_size=”50px” title_font_size_tablet=”40px” title_font_size_phone=”30px” title_font_size_last_edited=”on|phone” global_colors_info=”{}”][\/et_pb_post_title][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ admin_label=”section” _builder_version=”4.16″ global_colors_info=”{}”][et_pb_row admin_label=”row” _builder_version=”4.16″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text admin_label=”Text” _builder_version=”4.27.0″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

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What is Sputtering?<\/strong><\/h2>\n

Sputtering is a\u00a0thin-film deposition technique<\/strong>, performed in a vacuum chamber, in which atoms or ions of a target material are “ejected” from a solid target and deposited on a substrate (object receiving the material) to form a thin layer.<\/p>\n

Sputtering systems are a key technology in the field of vacuum coating, as they have a wide range of applications in both\u00a0decorative and functional industrial fields.<\/strong>\u00a0These\u00a0PVD<\/strong>\u00a0(Physical Vapor Deposition) systems are widely used to provide properties to substrates, such as:<\/p>\n

–\u00a0Good chemical and mechanical resistance:<\/em>\u00a0hardness, wear resistance and corrosion resistance, making them suitable to be employed as protective coatings on more vulnerable materials.<\/p>\n

–\u00a0Uniformity\u00a0<\/em>of layer thickness, even on large surfaces.<\/p>\n

–\u00a0High precision<\/em>\u00a0thickness control, depending on application requirements.<\/p>\n

–\u00a0Excellent adhesion\u00a0<\/em>of materials to substrates.<\/p>\n

–\u00a0Adjustable chemical composition<\/em>\u00a0and film thickness for large-scale applications to ensure specific optical properties related to light reflection, transmission and absorption.<\/p>\n

During the sputtering process, relatively low temperatures are usually employed compared to other coating techniques, making deposition\u00a0possible even on high-temperature sensitive materials<\/strong>, such as plastics and glass. This is precisely why it is considered one of the most flexible PVD solutions on the market.<\/p>\n

 <\/p>\n<\/div>\n

\n
\n

How does sputtering works?<\/strong><\/h3>\n

The\u00a0sputtering process<\/strong> takes place inside a vacuum chamber, in which a low-pressure environment is created. A target, which is the material to be deposited, is placed inside the chamber. When the chamber reaches an optimal vacuum condition, a gas (e.g. Argon) is emitted to allow the formation of a plasma, which is necessary to cause the ions to collide with the target and release the material. The substrate on which the thin film should be deposited, is placed inside the vacuum chamber, and when the material atoms come into contact with its surface, they condense to form a thin film.<\/p>\n

Sputtering plants allow\u00a0total control of process<\/strong>\u00a0parameters such as sputtering power, gas pressure and deposition time, this affects the final characteristics of the film such as thickness, composition and structure.<\/p>\n

Monitoring the process allows deposition to be increasingly\u00a0optimized<\/strong>\u00a0and ensures easily\u00a0reproducible<\/strong>\u00a0results.<\/p>\n<\/div>\n<\/div>\n

[\/et_pb_text][et_pb_image src=”https:\/\/www.kenosistec.com\/wp-content\/uploads\/2023\/12\/camera-di-vuoto-spiegata-def.webp” alt=”camera-di-vuoto-spiegata-def” title_text=”camera-di-vuoto-spiegata-def” align=”center” force_fullwidth=”on” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_text admin_label=”Text” _builder_version=”4.27.0″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\n

Applications of PVD sputtering systems<\/strong><\/h3>\n

Sputtering systems find applications in a wide range of fields, some of which are:<\/p>\n

–\u00a0Decorative:<\/em>\u00a0sputtering systems are widely used for coating items such as faucets, jewelry, handles, watches, kitchen utensils, automotive parts or furniture components. The use of materials such as gold, silver, platinum and other metal alloys allows for an elegant and precious appearance on these objects.<\/p>\n

–\u00a0Industrial Technical Functional:<\/em>\u00a0used to improve the surface properties of components and tools. For example, cutting tools can be coated with a thin, hard layer to increase wear and abrasion resistance.<\/p>\n

–\u00a0Renewable Energy:<\/em>\u00a0In the photovoltaic industry, sputtering is used to deposit thin layers of semiconductor materials for the production of solar cells (such as Zinc oxide or indium tin oxide).<\/p>\n

–\u00a0Biomedicine and Biosensors<\/em>.<\/p>\n

Many industrial and research sectors have begun to use this deposition technique precisely because of its\u00a0extraordinary versatility<\/strong>\u00a0of use, making it a valuable resource for scientific progress and the development of innovative technological resources.<\/p>\n<\/div>\n

[\/et_pb_text][et_pb_image src=”https:\/\/www.kenosistec.com\/wp-content\/uploads\/2023\/12\/sputtering.webp” alt=”camera-di-vuoto-spiegata-def” title_text=”sputtering” align=”center” force_fullwidth=”on” _builder_version=”4.23.1″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_text admin_label=”Text” _builder_version=”4.27.0″ background_size=”initial” background_position=”top_left” background_repeat=”repeat” hover_enabled=”0″ global_colors_info=”{}” sticky_enabled=”0″]<\/p>\n

\n

The aesthetic performance of PVD sputtering<\/strong><\/h3>\n

Sputtering technology is increasingly being used in the decorative industry for its\u00a0aesthetic properties.<\/strong>\u00a0Decorative finishes made with sputtering equipment differ from other types of coatings because of their silky, crystalline and homogeneous texture.<\/p>\n

Currently, PVD sputtering is used to create\u00a0eye-catching design<\/strong>\u00a0products because of its finesse. The aesthetic performance depends on the materials used to compose the film, which influence its color, deposited thickness, and determine its gloss, transparency, opacity, and reflectivity. The satininess and roughness of the substrate then contribute to the so-called\u00a0cool-touch<\/strong>\u00a0effect, the beauty conveyed through tactile perception, for a unique and bewitching result.<\/p>\n

To summarize the advantages of the sputtering systems:<\/strong><\/h3>\n

1.\u00a0Excellent adaptability:<\/em><\/strong>\u00a0it allows a wide variety of materials to be deposited, including metals, oxides, nitrides and other compounds. One of the main advantages of this technology is specifically the ability to deposit materials with a high melting point, which would be difficult to thermally evaporate.<\/p>\n

2.\u00a0Low-temperature deposition:<\/em><\/strong>\u00a0the temperatures at which sputtering is performed are relatively low; this significantly reduces the risk of ruining a heat-sensitive substrate.<\/p>\n

3.\u00a0High manageability:<\/em><\/strong>\u00a0sputtering offers very good control over the thickness of the substrate to be achieved, while maintaining perfect uniformity.<\/p>\n

4.\u00a0Increased adhesion:<\/em><\/strong>\u00a0the kinetic energy of ions that promotes interaction between materials favors increased adhesion between substrate and coating.<\/p>\n

5.\u00a0Scalability:<\/em><\/strong>\u00a0these systems are highly scalable and can be easily integrated into existing production lines, making them suitable for both large and small companies.<\/p>\n<\/div>\n

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Would you like to find out about our pvd sputtering solutions?<\/p>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_button button_url=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wb3N0Iiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjEyNzUifX0=@” button_text=”High Productivity Sputtering for Industry” _builder_version=”4.27.0″ _dynamic_attributes=”button_url” _module_preset=”default” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_button button_url=”@ET-DC@eyJkeW5hbWljIjp0cnVlLCJjb250ZW50IjoicG9zdF9saW5rX3VybF9wb3N0Iiwic2V0dGluZ3MiOnsicG9zdF9pZCI6IjEzNjMifX0=@” _builder_version=”4.27.0″ _dynamic_attributes=”button_url” _module_preset=”default” global_colors_info=”{}”][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

Sputtering systems are a key technology in the field of vacuum coating, as they have a wide range of applications in both decorative and functional industrial fields.<\/p>\n","protected":false},"author":1,"featured_media":1522,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","content-type":"","footnotes":""},"categories":[17],"tags":[],"class_list":["post-1629","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog-en"],"yoast_head":"\nPVD Sputtering System: what is it and how does it work?<\/title>\n<meta name=\"description\" content=\"Sputtering systems are a key technology in the field of vacuum coating, in both decorative and functional industrial fields.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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